Reactor — Multi-Functional Stirred Reaction Equipment Product Overview The Reactor is a multi-functional stirred reaction vessel widely used in the chemical, pharmaceutical, food, and new materials industries for mixing, dissolving, reacting, crystallizing, and polymerizing processes. Through jacket or coil heating/cooling structures combined with highly efficient agitation systems, it enables precise control of temperature, pressure, and reaction rates, serving as a core unit equipment in proce
Reactor — Multi-Functional Stirred Reaction Equipment
The Reactor is a multi-functional stirred reaction vessel widely used in the chemical, pharmaceutical, food, and new materials industries for mixing, dissolving, reacting, crystallizing, and polymerizing processes. Through jacket or coil heating/cooling structures combined with highly efficient agitation systems, it enables precise control of temperature, pressure, and reaction rates, serving as a core unit equipment in process industries.
After raw materials are fed into the vessel according to process ratios, the stirrer, driven by an electric motor, rotates to ensure thorough mixing and enhanced mass/heat transfer. Heating media (steam, thermal oil) or cooling media (cooling water, chilled fluid) are circulated through the jacket or internal coils to precisely control the temperature. The reaction proceeds under atmospheric or pressurized conditions, with real-time monitoring of temperature, pressure, and stirring speed to ensure a safe, stable, and efficient process. Upon completion, the product is discharged through a bottom valve to subsequent processing steps.
Vessel Body: Constructed as an integral or welded shell, equipped with a jacket, half-pipe, or internal coil for heat exchange, providing the reaction chamber and ensuring required pressure-bearing capacity.
Agitator: Customized impeller types (propeller, paddle, anchor, frame, turbine, etc.) designed for optimal mixing and mass transfer efficiency.
Drive Unit: Comprises motor, gear reducer, coupling, support frame, and mechanical or magnetic seal, delivering stable power output and reliable sealing performance.
Heating/Cooling System: Includes jacket, coils, and external media piping for precise reaction temperature management.
Control System: Equipped with temperature, pressure, and speed sensors and a PLC/DCS system for fully automatic process control.
Broad Operating Range: Designed for full vacuum, atmospheric, or high-pressure applications, with working temperatures from -20°C to 350°C, meeting diverse reaction requirements.
High-Efficiency Heat Transfer: Multiple heat exchange options (jacket, internal coil, external half-pipe), delivering excellent heat transfer rates and temperature uniformity.
Superior Mixing Performance: Optimized impeller and baffle design accommodates high-viscosity and solids-containing materials with outstanding mixing and mass transfer results.
Highly Reliable Sealing: Single/double mechanical seals or magnetic drive seals eliminate leakage, ensuring safety and environmental compliance.
Extensive Customization: Materials of construction include stainless steel, carbon steel, glass-lined, PTFE-lined, and titanium; full customization is available for heating method, agitation type, head configuration, and more.
Intelligent Control: PLC/DCS automatic control system allows precise regulation of temperature, pressure, and stirring speed, supporting data logging and remote operation and maintenance.
Parameter Specification Range / Description |
Nominal Volume 50–50,000 L (customizable)
Design Pressure Atmospheric to 15 MPa
Design Temperature -20 ℃ to 350 ℃
Stirring Speed 0–500 rpm (variable frequency adjustable)
Material of Construction SS304/316L, Carbon Steel, Glass-Lined, Titanium, PTFE-lined, etc.
Heat Exchange Type Jacket, Half-Pipe, Internal Coil
Seal Type Mechanical Seal (Single/Double), Magnetic Seal
Control Mode PLC/DCS automatic control, online monitoring and remote management supported
Chemical Resin synthesis, emulsion polymerization, dye and auxiliary production, organosilicon reactions
Pharmaceutical API synthesis, drug intermediate preparation, TCM extraction and concentration
Food Condiment blending, flavor compounding, food additive synthesis
New Materials Nanomaterial preparation, lithium battery electrolyte compounding, polymer polymerization
Coatings & Inks Resin reaction, coating formulation, ink dispersion and mixing
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